| Peer-Reviewed

Structural and Distribution of Impurities in the Fouling in Wet-Process Phosphoric Acid at T = 80°C

Received: 25 January 2023    Accepted: 27 February 2023    Published: 9 March 2023
Views:       Downloads:
Abstract

In this investigation, the mineral deposits formed in the digestion step in wet phosphoric acid production were studied. The mineralogical characterization of the fouling precipitates obtained at the temperature 80°C from the digestion step in 16-monthly production cycle was carried out. Observing successive layers, based on their colors, allowed us to distinguish fouling layers. Detailed structural aspects, and subsequently, chemical and physical properties of the fouling were determined using complementary analytical and characterization techniques. Particle size fractionation was then used to gain each fouling layer sample homogenized on the micro-scale (63μm). The major elements in the fouling were determined to be silica (Si2O) and sodium (Na). Some chemical elements of major impurities, as well as traces, K, Al, Mg, Fe, Cu, and Zn, were detected using XRF which cannot appear in their proper solid phases. The obtained solid phases in different fouling layers are principally composed of the malladrite and gypsum minerals. The distribution of impurities into the present structures was investigated. Indeed, the mesh parameters of malladrite in the fouling layers were calculated and compared with those of the pure phase, and a good concordance is obtained. The FT-IR spectra confirm the presence of mallardite and gypsum phases and reveal a supplementary band that has been assigned to C-O vibrations in acids, esters, or ethers. The appearance of this band indicates the possible presence of organic matter within the fouling layer.

Published in American Journal of Science, Engineering and Technology (Volume 8, Issue 1)
DOI 10.11648/j.ajset.20230801.16
Page(s) 54-62
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Phosphoric Acid Wet-Process, Fouling Layer, Characterization, Impurities, Mallardite, Gypsum, Organic Matter

References
[1] Becker P. Phosphates and Phosphoric Acid, Fertilizer Science and Technology Series 3, Marcel Dekker, New York; 1983.
[2] Frazier AW, Lehr JK, Dillard EF. Chemical Behaviour of Fluorine in Production of Wet Process Phosphoric Acid. Environ. Sci. Technol. 1977; 11; 1007−1014.
[3] Wu S, Wang L, Zhao L, Zhang P, El-Shall H, Moudgil B, Huang X, Zhang L. Recovery of rare earth elements from phosphate rock by hydrometallurgical processes–A critical review. Chem. Eng. J. 2018; 335; 774-800.
[4] Van Der Sluis S. A Clean Technology of Phosphoric Acid Process, Delft University Press 1987.
[5] El Yamani Y, EL Guendouzi M, El Mchaouri A. Impact of fluorine compounds on the phosphoric acid production. Proceedings RSE-2016. 2016; 1; 54-60.
[6] Behbahani RM, Müller-Steinhagen H, Jamialahmadi M. Investigation of Scale Formation in Heat Exchangers of Phosphoric Acid Evaporator Plants. Can. J. Chem. Eng. 84 (2006) 189-197.
[7] Somerscales EFC. Fouling of Heat Transfer Surfaces, an Historical Review, 25th Nat. Heat Trans. Conf. ASME, Houston; 1988.
[8] Kapustenkoa P, Boldyryeva S, Arsenyevab O, Khavinb G. The use of plate heat exchangers to improve energy efficiency in phosphoric acid production. J. Clean. Prod. 2009; 17; 951–958.
[9] Khamar L, EL Guendouzi M, Amalhay M, Aboufaris El alaoui M, Rifai A, Faridi J, Azaroual M. Evolution of soluble impurities concentrations in industrial phosphoric acid during the operations of desupersaturation. Procedia Eng. 2014; 83; 243−249.
[10] Dorozhkin VS. Fundamentals of the Wet-Process Phosphoric Acid Production. 1. Kinetics and Mechanism of the Phosphate Rock Dissolution. Ind. Eng. Chem. Res. 1996; 35; 4328−4335.
[11] Weijnen MPC, Van Rosmalen GM. The influence of various polyelectrolytes on the precipitation of gypsum. Desalination. 1985; 54; 239–261.
[12] El-Shall H, Abdel-Aal EA, Moudgil BM. Effect of Surfactants on Phosphogypsum Crystallization and Filtration during Wet-Process Phosphoric Acid Production. Sep Sci Technol. 2000; 35; 395-410.
[13] Valdez Salas B, Wiener M S, Salinas Martinez J R. Phosphoric Acid Industry: Problems and Solutions, Phosphoric Acid Industry, IntechOpen, 2017, edited by. Wiener M S, Valdez B. https://doi.org/10.5772/intechopen.70031
[14] Wang Y W, Meldrum F C. Additives stabilize calcium sulfate hemihydrate (bassanite) in solution, J. Mater. Chem., 2012; 22; 22055-22062.
[15] Amjad Z. Calcium Sulfate Dihydrate (Gypsum) Scale Formation on Heat Exchanger Surfaces: The Influence of Scale Inhibitors. J. Colloid Interface Sci. 1987; 123; 523-536.
[16] Hasson D, Zahavi J. Mechanism of Calcium Sulfate Scale Deposition on Heat Transfer Surfaces. Ind. Eng. Chem. Fundamen. 1970; 9; 1-10.
[17] Gill JS, Nancollas GH. Kinetics of growth of calcium sulfate crystals at heated metal surfaces. J. Cryst. Growth. 1980; 48; 34–40.
[18] Azaroual M, Kervevan C, Lassin A, André L, Amalhay M, Khamar L, EL Guendouzi M. Thermo-kinetic and Physico-Chemical Modeling of Processes Generating Scaling Problems in Phosphoric Acid and Fertilizers Production Industries. Procedia Eng. 2012; 46; 68−75.
[19] Murzin D Y. Chemical processes and unit operations, Berlin, Boston: De Gruyter, 2022.
[20] Franklin JA. Suggest Methods for Determining Water Content, Porosity, Density, Absorption and Related Properties and Swelling and Slake-Durability Index Properties. Int. J. Rock Mech. Min. Sci. Geomech. Abstr. 1979; 16; 141-156.
[21] Norme AFNOR P 94-057. Reconnaissance et essais - Analyse granulométrique des sols - Méthode par sédimentation. Afnor. Paris (1992). Or [20] NF EN ISO 17892-4 Janvier 2018 Reconnaissance et essais géotechniques - Essais de laboratoire sur les sols - Partie 4: Détermination de la distribution granulométrie des particules; 2018.
[22] Van Der Sluis S, AHM Schrijver, Baak FPC, Van Rosmalen GM. Fluoride Distribution Coefficients in Wet Phosphoric Acid Processes. Ind. Eng. Chem. Res. 1988; 27; 527-536.
[23] Habashi F, Awadalla F. The removal of fluorine from wet process phosphoric acid. Separ. Sci. Technol. 1983; 18; 485-491.
[24] Zalkin A. Forrester JD, Templeton DH. The crystal structure of sodium fluorosilicate Locality: synthetic. Acta Crystallogr. 1964; 17; 1408−1412.
[25] EL Guendouzi M, Skafi M, Rifai A. Hexafluorosilicate Salts in Wet Phosphoric Acid Processes: Properties of X2SiF6−H2O with X = Na+, K+, or NH4+ in Aqueous Solutions at 353.15 K. J. Chem. Eng. Data 2016; 61; 1728–1734.
[26] Hass M, Sutherland GBBM. The Infra-Red Spectrum and crystal structure of gypsum. Proc. Roy. Soc. 1956; 236A; 427-445.
[27] Follner S, Wolter A, Helming K, Silber C. On the real structure of gypsum crystals. Cryst. Res. Technol. 2002; 37; 207–218.
[28] Badachhape RB, G. Hunter, McCory LD, Margrave JL. Infrared Absorption Spectra of Inorganic Solids. IV. Hexafluorosilicates. Raman Spectra of Aqueous SiF62-. Inorg. Chem. 1966; 5; 929-931.
[29] Seidl V, Knop O, Falk M. Infrared studies of water in crystalline hydrates: gypsum, CaSO4.2H2O. Can. J. Chem. 1969; 47; 1361-1368.
[30] Springer P, Curran C. Infrared Spectra of Complexes of Metal Halides with Esters of Amino Acids. Inorg. Chem. 1963; 2; 1270-1275.
[31] Corbridge DD, Lowe EJ. Infrared spectrum of certain inorganic phosphorus compounds. J. Chem. Soc. 1954; 493-502.
[32] Khamar L, EL Guendouzi M, Amalhay M, Azaroual M. Approche expérimentale d’étude des encrassements au niveau des installations de production d’acide phosphorique. Proceedings COVAPHOS III. 2009; 5; 135-141.
[33] Budz J, Jones AG, Mullin JW. Effects of Selected Impurities on the Continuous Precipitation of Calcium Sulphate (Gypsum). J. Chem. Tech. Biotechnol. 1986; 36; 153–161.
[34] Jun L, Jian Hua W, Yun Xiang Z. Effects of the Impurities on the Habit of Gypsum in Wet-Process Phosphoric Acid. Ind. Eng. Chem. Res. 1997; 36; 2657-2661.
[35] Martynowics ETMJ, Witkamp GJ, Van Rosmalen GM. The Effect of Aluminum Fluoride on the Formation of Calcium Sulfate Hydrates. Hydrometallurgy, 1996; 41; 171-186.
[36] Kruger A, Focke WW, Kwela Z, Fowles R. Effect of Ionic Impurities on the Crystallization of Gypsum in Wet-Process Phosphoric Acid, Ind. Eng. Chem. Res. 2001; 40; 1364-1369.
[37] Schafer GF. The crystal structures of Na2TiF6 and Na2SiF6. Z. Kristallogr. 1986; 175; 269-276.
Cite This Article
  • APA Style

    Yaktine Elyamani, Mohamed EL Guendouzi, Abdellah Elmchaouri, Mohamed Azaroual. (2023). Structural and Distribution of Impurities in the Fouling in Wet-Process Phosphoric Acid at T = 80°C. American Journal of Science, Engineering and Technology, 8(1), 54-62. https://doi.org/10.11648/j.ajset.20230801.16

    Copy | Download

    ACS Style

    Yaktine Elyamani; Mohamed EL Guendouzi; Abdellah Elmchaouri; Mohamed Azaroual. Structural and Distribution of Impurities in the Fouling in Wet-Process Phosphoric Acid at T = 80°C. Am. J. Sci. Eng. Technol. 2023, 8(1), 54-62. doi: 10.11648/j.ajset.20230801.16

    Copy | Download

    AMA Style

    Yaktine Elyamani, Mohamed EL Guendouzi, Abdellah Elmchaouri, Mohamed Azaroual. Structural and Distribution of Impurities in the Fouling in Wet-Process Phosphoric Acid at T = 80°C. Am J Sci Eng Technol. 2023;8(1):54-62. doi: 10.11648/j.ajset.20230801.16

    Copy | Download

  • @article{10.11648/j.ajset.20230801.16,
      author = {Yaktine Elyamani and Mohamed EL Guendouzi and Abdellah Elmchaouri and Mohamed Azaroual},
      title = {Structural and Distribution of Impurities in the Fouling in Wet-Process Phosphoric Acid at T = 80°C},
      journal = {American Journal of Science, Engineering and Technology},
      volume = {8},
      number = {1},
      pages = {54-62},
      doi = {10.11648/j.ajset.20230801.16},
      url = {https://doi.org/10.11648/j.ajset.20230801.16},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajset.20230801.16},
      abstract = {In this investigation, the mineral deposits formed in the digestion step in wet phosphoric acid production were studied. The mineralogical characterization of the fouling precipitates obtained at the temperature 80°C from the digestion step in 16-monthly production cycle was carried out. Observing successive layers, based on their colors, allowed us to distinguish fouling layers. Detailed structural aspects, and subsequently, chemical and physical properties of the fouling were determined using complementary analytical and characterization techniques. Particle size fractionation was then used to gain each fouling layer sample homogenized on the micro-scale (63μm). The major elements in the fouling were determined to be silica (Si2O) and sodium (Na). Some chemical elements of major impurities, as well as traces, K, Al, Mg, Fe, Cu, and Zn, were detected using XRF which cannot appear in their proper solid phases. The obtained solid phases in different fouling layers are principally composed of the malladrite and gypsum minerals. The distribution of impurities into the present structures was investigated. Indeed, the mesh parameters of malladrite in the fouling layers were calculated and compared with those of the pure phase, and a good concordance is obtained. The FT-IR spectra confirm the presence of mallardite and gypsum phases and reveal a supplementary band that has been assigned to C-O vibrations in acids, esters, or ethers. The appearance of this band indicates the possible presence of organic matter within the fouling layer.},
     year = {2023}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Structural and Distribution of Impurities in the Fouling in Wet-Process Phosphoric Acid at T = 80°C
    AU  - Yaktine Elyamani
    AU  - Mohamed EL Guendouzi
    AU  - Abdellah Elmchaouri
    AU  - Mohamed Azaroual
    Y1  - 2023/03/09
    PY  - 2023
    N1  - https://doi.org/10.11648/j.ajset.20230801.16
    DO  - 10.11648/j.ajset.20230801.16
    T2  - American Journal of Science, Engineering and Technology
    JF  - American Journal of Science, Engineering and Technology
    JO  - American Journal of Science, Engineering and Technology
    SP  - 54
    EP  - 62
    PB  - Science Publishing Group
    SN  - 2578-8353
    UR  - https://doi.org/10.11648/j.ajset.20230801.16
    AB  - In this investigation, the mineral deposits formed in the digestion step in wet phosphoric acid production were studied. The mineralogical characterization of the fouling precipitates obtained at the temperature 80°C from the digestion step in 16-monthly production cycle was carried out. Observing successive layers, based on their colors, allowed us to distinguish fouling layers. Detailed structural aspects, and subsequently, chemical and physical properties of the fouling were determined using complementary analytical and characterization techniques. Particle size fractionation was then used to gain each fouling layer sample homogenized on the micro-scale (63μm). The major elements in the fouling were determined to be silica (Si2O) and sodium (Na). Some chemical elements of major impurities, as well as traces, K, Al, Mg, Fe, Cu, and Zn, were detected using XRF which cannot appear in their proper solid phases. The obtained solid phases in different fouling layers are principally composed of the malladrite and gypsum minerals. The distribution of impurities into the present structures was investigated. Indeed, the mesh parameters of malladrite in the fouling layers were calculated and compared with those of the pure phase, and a good concordance is obtained. The FT-IR spectra confirm the presence of mallardite and gypsum phases and reveal a supplementary band that has been assigned to C-O vibrations in acids, esters, or ethers. The appearance of this band indicates the possible presence of organic matter within the fouling layer.
    VL  - 8
    IS  - 1
    ER  - 

    Copy | Download

Author Information
  • Laboratory of Chemistry-Physics, Materials & Catalysis, Faculty Sciences Ben Msik, University Hassan II-Casablanca, Casablanca, Morocco

  • Laboratory of Chemistry-Physics, Materials & Catalysis, Faculty Sciences Ben Msik, University Hassan II-Casablanca, Casablanca, Morocco

  • Laboratory of Physical Chemistry and Bioorganic Chemistry, Faculty Science and Technology, University Hassan II-Casablanca, Mohammedia, Morocco

  • CNRS/INSU - BRGM, University of Orléans, Institute of Earth Sciences of Orléans, Orléans, France

  • Sections